While component designs may be technically sound, they can sometimes pose significant challenges during manufacturing. These challenges can include features that are difficult to machine or unnecessarily tight tolerances that increase production costs. Our extensive experience allows us to:
Identify Manufacturing Issues
We thoroughly analyze designs to find potential manufacturing challenges. This can include complex geometries that may benefit from more straightforward machining techniques or alternative production methods, which can lower costs and improve efficiency.
Optimize Material Selection
Designers occasionally choose materials that are either expensive or difficult to source. Our knowledge of material sourcing and machining compatibility helps ensure that the selected materials are suitable for the design, readily available, and cost-effective, to minimize lead times and production costs.
Beyond functionality, our team considers how individual components will work together when assembled. Our manufacturing experience allows us to foresee potential assembly challenges early in the design phase, such as:
Tolerance Stack-Up
When tolerances for multiple components are combined, misalignment or fit issues can arise. We help identify and adjust these tolerances to ensure proper assembly.
Hidden Interference Issues
Complex designs sometimes result in interference between components not immediately apparent in the design phase. We help detect and resolve these issues to ensure smooth assembly and operation.
A key aspect of component design is ensuring that parts are market-ready and cost-effective over time. ACHB's industry experience allows us to:
Recommend Standard Sizes and Materials
Custom sizes or materials can often be challenging and costly to source. We help engineers select standard sizes or more readily available materials that meet design requirements while reducing production time and expenses.
Plan for Future Cost Reduction
Minimizing costs becomes increasingly crucial as products move from prototype to mass production. ACHB guides design changes that reduce manufacturing expenses without sacrificing quality. This includes identifying areas where simpler designs or alternative manufacturing processes can improve production as demand scales.
Experts In Component Design
By partnering with ACHB for your component design needs, you can ensure your designs are optimized for manufacturability, cost efficiency, and scalability, setting the stage for successful production and long-term performance. Contact our team to learn more about how we can support your next project.