tealDiamond.pngPlastic Injection Molding

ACHB exclusively partners with exceptional plastic injection molding companies that meet the specialized needs of medical devices, life science equipment, and robotics. We thoroughly audit and oversee the production processes of our partners, who utilize advanced molding technologies to deliver precision, consistency, and scalable solutions across your projects.

tealDiamond.pngSimplifying the Process

Our CNC turning machines produce intricate, high-precision parts with exceptional accuracy. With over 25 years of expertise, our team delivers:

 

Single-Shot and Multi-Shot Molding

Our single-shot process creates durable, high-precision parts, while our multi-shot molding produces complex, multi-material components in one cycle, enhancing functionality and strength.

Insert Molding

By embedding materials like metal or ceramics within plastic parts, we improve structural integrity and simplify assembly for cost savings.

tealDiamond.pngPrototyping and Iterative Development

Innovation in sophisticated devices often requires rapid prototyping and refinement. Our state-of-the-art facility supports iterative prototyping to transform your concepts into fully functional life science equipment and medical devices. Our experienced engineering team helps guide the transition from prototype to completed product, ensuring scalability and market-readiness.

Key Applications

High-precision components for devices similar to the Urine Monitoring System co-developed, incorporating complex features and biocompatible materials.

Durable, lightweight components combining metal and plastic for enhanced performance.

Understanding the unique needs for precision and regulatory requirements to evolve from concept to functional prototypes

Our specialized processes ensure contaminant-free surfaces with techniques such as:

  • Ultrasonic Cleaning: High-frequency sound waves and ultra-pure solvents eliminate sub-micron particles.
  • Deionized (DI) Water Rinsing: With DI water at 18 MΩ/cm resistivity, we prevent ionic contamination and maintain particle-free surfaces.
  • Eco-Conscious Methods: We prioritize safe, residue-free cleaners and non-toxic solvents, reducing environmental impact.

We’ve developed advanced particle management techniques inspired by the best practices from semiconductor vacuum technology. Our multi-stage cleaning process ensures components undergo several cleaning cycles in specialized baths, followed by critical drying in clean environments, eliminating residual contaminants and moisture.

Our Class 6 and 7 cleanrooms ensure tightly controlled environments for sensitive cleaning tasks. This is ideal for fields like biotechnology, where even minute contaminants can affect functionality.

tealDiamond.pngSpecialized Cleaning Services

We recognize that ultra-cleanliness is critical for high-stakes applications, from medical devices to precision analytical instruments. Our advanced cleaning solutions meet strict purity standards, removing contaminants like particles, oils, and residues to keep components in top-performing condition.

ACHB’s commitment to innovation, safety, and purity means we deliver exceptionally clean components that maintain reliability in the most demanding industries.

tealDiamond.pngAssemblies

We deliver complex assemblies for high-precision modules that require exacting attention to detail and advanced technical expertise. Whether your project involves intricate mechanical systems, sensitive electronic components, or multi-part assemblies, our team is skilled at delivering robust solutions for challenging applications.

Single-Shot and Multi-Shot Molding

Our single-shot process creates durable, high-precision parts, while our multi-shot molding produces complex, multi-material components in one cycle, enhancing functionality and strength.

Insert Molding

By embedding materials like metal or ceramics within plastic parts, we improve structural integrity and simplify assembly for cost savings.

This ensures that fluidic and pneumatic components meet operational specs for seals, valves and other pathways.

Each module undergoes performance testing under simulated real-world conditions, including electrical continuity, thermal stress, and mechanical durability assessments.

For assemblies that require precise calibration (such as sensors, detectors, or optical components), we conduct detailed alignment and calibration testing to guarantee accuracy and consistency in the final output.

We work closely with clients to develop tailored testing protocols that meet their product’s specific requirements, whether related to regulatory standards or specific application environments.

tealDiamond.pngComprehensive Production Testing for Optimal Performance

Our production testing services ensure that every component and assembly meets strict performance and reliability standards before advancing in the production process. By catching potential issues early, we help reduce downstream failures and optimize your path to market.

With our advanced testing procedures, ACHB ensures that each module meets the highest standards of quality and reliability. Our thorough approach helps minimize production risks and ensures your components are ready for high-stakes applications, reducing time to market and overall production costs.

tealDiamond.pngWhy Choose Us?
 

Experts In Component Design

By partnering with ACHB for your component design needs, you can ensure your designs are optimized for manufacturability, cost efficiency, and scalability, setting the stage for successful production and long-term performance. Contact our team to learn more about how we can support your next project.

SEE OUR CAPABILITIES

Want to learn more information?

Discover how ACHB's innovative solutions and expertise in medical device manufacturing can bring your vision to life. Learn more about our collaborative process, cutting-edge prototyping capabilities, and how we help clients achieve regulatory compliance while optimizing production efficiency. Contact us today to explore how we can support your next breakthrough in medical technology.

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tealDiamond.pngAdditional service options

Discover New Possibilities with ACHB

With over 30 years of combined experience in the life science, medical device, and laboratory equipment manufacturing sectors, our team of expert engineers and industrial designers understands the regulatory landscape. We apply these standards to ensure your project’s success. Our facilities are ISO 13485-certified, providing the assurance you need for reliable, high-quality products.